When it comes to safe and efficient forklift operation, proper loading techniques are essential. Forklifts are powerful machines, but if loads are handled incorrectly, the risks of tipping, product damage, or workplace injury increase significantly. Whether you’re new to the role or brushing up on your skills, understanding safe loading practices is vital. We ensure every student learns the right way to operate and load a forklift confidently.
Why Proper Loading Matters
Improper loading is one of the leading causes of forklift accidents. Loads that are unstable, overweight, or poorly positioned can lead to serious injury. By following structured procedures, forklift operators can protect themselves, their co-workers, and the overall workplace environment.
That’s why completing forklift operator training is not just about learning to drive—it’s about knowing how to handle every aspect of operation, including the critical loading process. Here are five loading tips that every operator should keep in mind.
1. Know Your Load Capacity
Every forklift has a specific rated load capacity, and exceeding this can result in disaster. Before picking up a load, always check its weight and compare it with the forklift’s capacity plate, which is a factor in the load’s centre of gravity and any attachments being used. Staying within safe limits ensures smoother operation and prevents equipment strain.
Our forklift operator training places strong emphasis on understanding load charts and real-world application, so operators are well-prepared before heading out into the workplace.
2. Position the Load Evenly
Proper placement of the load is key to maintaining stability. The loads should be centred on the forks and as close to the mast as possible. If the weight is unevenly distributed, the forklift can become unbalanced, especially when turning or on inclines. Ensure that pallets are not damaged and items are stacked securely before transport.
We teach trainees how to visually assess and position a load properly, a skill just as important as steering or braking.
3. Use the Correct Fork Spread
To support the load without extending past the sides, space the forks as widely as possible. A narrow fork spread increases the chances of tipping or load shift. Make use of adjustable forks and understand how to change spacing depending on the load shape and size.
During forklift operator training, students get practical sessions with various loads so they will learn to adjust fork positioning confidently.
4. Tilt the Mast Correctly
After lifting the load, tilt the mast slightly back to secure it against the carriage. This simple action increases stability during movement. However, avoid excessive tilting, especially at height, as it may cause the load to become unstable.
Through simulated and real-life scenarios, we ensure trainees develop a natural feel for correct mast control, especially in high-risk loading conditions.
5. Don’t Rush the Job
Take the time to double-check the load’s balance, position, and stability before lifting and driving. Haste is a common factor in many avoidable accidents. A calm, methodical approach is the safest and smartest.
We instilled in the staff the importance of working at a controlled pace, no matter how busy the site might be. This focus is part of our commitment to producing safe and reliable operators through high-quality forklift operator training.
Train with Experts at Ace Forklifting
Whether you’re entering the industry or looking to upgrade your skills, Ace Forklifting offers nationally recognised forklift operator training designed to suit a range of skill levels. Our experienced trainers provide hands-on learning in a supportive environment that mirrors real-world challenges.
Call us today at 02 9773 4490 to enrol in our comprehensive forklift operator training.
